i-Neuron® is an integrated process control system applicable to process industrial enterprises. It is an automatic control solution for industrial manufacturing processes. By arranging and covering the field layer, control layer, operation layer and enterprise layer to the cloud, it can accurately and automatically control each production link and customize control nodes.
What is i-Neuron®？
i-Neuron® provides customers with: | Manufacturing execution, quality data management, traceability, etc | Schedule management, material and equipment monitoring, etc |
| Production and process control | Video surveillance, field management screens, energy analysis, etc |
i-Neuron® can help enterprises solve: | ||||
| Batch tracking issues in mixed batch production | Production batch discretization issues | Process changeover scheduling issues in the main production process | Core process monitoring and auditing issues | The control granularity of variable order production |
Advantages of HOOSUN
Consistent quality
Ensure consistent and traceable product quality
Visualization of process control equipment
Equipment utilization needs to be scheduled to the highest level of batch processing.
Precise formula management
Be capable of run different (or same) formular on the same (or different) devices.
Fast production transition
Be capable of batch processing production with different scales; and achieve coordinated operation of manual and automatic equipment; Complete fault handling and recovery mechanism
Practical Case
Function Structure
Qualification Rate and SPC analysis quality management system
The “Qualification Rate and SPC Analysis Quality Management System” is composed of two parts: Qualification rate system and SPC system. It is a quality management method based on statistical principles, designed to help companies achieve high quality production processes and products. By collecting, analyzing and monitoring key data in the production process, as well as identifying and correcting potential problems, it can help enterprises establish a scientific quality management system, ensure the stability and consistency of product quality, and improve production efficiency and product quality
Cost reduction
Through the qualification rate system, enterprises can reduce the generation of defective products, thereby reducing the additional costs caused by rework, scrap, etc
Quality control
The qualification rate system can help enterprises to continuously and comprehensively monitor the quality of products in the production process. By collecting and analyzing data in real time, enterprises can quickly identify and resolve potential problems, ensuring stable and continuous improvement in product quality
Increase customer satisfaction
The improvement of product qualification rate means that the quality of products received by customers is more stable, thus improving customer satisfaction and enhancing the competitiveness of enterprises
Improve production efficiency
SPC system can help increase productivity by reducing rework, waste and downtime. At the same time, it can also help enterprises optimize production processes and further improve efficiency.
Real-time monitoring of the production process
SPC system can monitor the production process in real time, collect and analyze data to identify abnormal fluctuations that could lead to product defects. This allows enterprises to take preventive measures before problems occur and avoid quality problems
Prevent quality problems
SPC system emphasizes the prevention and control of the process rather than the inspection after the incident. By using statistical methods it can predict and prevent abnormal factors in the process, so as to ensure the stability of product quality
Enhance decision support
The large amount of data and analysis results provided by SPC system can provide more accurate and comprehensive support for enterprise management decision.
- Qualification Rate System
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Cost reduction
Through the qualification rate system, enterprises can reduce the generation of defective products, thereby reducing the additional costs caused by rework, scrap, etcQuality control
The qualification rate system can help enterprises to continuously and comprehensively monitor the quality of products in the production process. By collecting and analyzing data in real time, enterprises can quickly identify and resolve potential problems, ensuring stable and continuous improvement in product qualityIncrease customer satisfaction
The improvement of product qualification rate means that the quality of products received by customers is more stable, thus improving customer satisfaction and enhancing the competitiveness of enterprises
- SPC Analysis Quality Management System
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Improve production efficiency
SPC system can help increase productivity by reducing rework, waste and downtime. At the same time, it can also help enterprises optimize production processes and further improve efficiency.Real-time monitoring of the production process
SPC system can monitor the production process in real time, collect and analyze data to identify abnormal fluctuations that could lead to product defects. This allows enterprises to take preventive measures before problems occur and avoid quality problemsPrevent quality problems
SPC system emphasizes the prevention and control of the process rather than the inspection after the incident. By using statistical methods it can predict and prevent abnormal factors in the process, so as to ensure the stability of product qualityEnhance decision support
The large amount of data and analysis results provided by SPC system can provide more accurate and comprehensive support for enterprise management decision.